1.江苏省(沙钢)钢铁研究院,张家港 215625
2.江苏省新能源用钢及绿色制造重点实验室, 张家港 215625
3.江苏沙钢钢铁有限公司,张家港 215625
蔺学浩(1989—),男,硕士,工程师;E-mail:xiyanglxh@163.com
马建超(1978—),男,博士,正高级工程师;E-mail:majianchao@126.com
收稿:2026-08-18,
修回:2026-09-04,
录用:2026-09-09,
网络首发:2026-10-22,
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蔺学浩,马建超,王耀等.电弧炉能量损失结构分析与能量供需平衡模型[J].特殊钢,
Lin Xuehao,Ma Jianchao,Wang Yao,et al.Energy‑loss Structure and Energy Supply‑demand Balance Model for Electric Arc Furnace[J].Special Steel,
针对100 t电弧炉冶炼过程,依托工业实际生产数据,对冶炼过程中各项能量损失进行精确拆分与定量分析,系统揭示了冶炼周期内能量损失的演化规律,构建了电弧炉冶炼过程电能供需平衡数学模型。结果表明:每增加一次废钢加料,过程能量损失增量约454.3 kWh;水冷构件热交换是电弧炉能量损失的主要途径,损失能量达8 000~10 000 kWh,占总能量的13%~18%;烟气烟尘能量损失与铁水比呈显著正相关,铁水比越高,能量损失越大,该部分占总能量的5%~10%。熔池、电极、电弧等产生的高温热辐射主要被水冷炉壁和炉盖吸收,炉外热辐射损失相对较低,仅为1.1%左右。不同废钢料型的化学热为50.0 kWh/t左右,受带渣量、挥发分和杂质含量的差异影响,废钢综合能量需求为351.5~424.8 kWh/t。基于分阶段能量损失特征和能量供需平衡构建电能供需平衡模型,计算偏差在±10 kWh/t范围内的数据占比达95.05%,模型整体误差小于3%。研究成果可为电弧炉供电曲线智能优化、节能降耗提供可靠的理论依据与数据支撑。
The energy loss structure and energy supply–demand balance during the smelting process of a 100 t electric arc furnace (EAF) were quantitatively analyzed. Based on actual industrial production data, individual energy losses during the smelting process were quantitatively decomposed and analyzed, the evolution patterns of energy loss throughout the smelting cycle were systematically revealed, and a mathematical model for the electrical energy supply–demand balance of the EAF smelting process was established. The results show that each additional scrap charge increases the process energy loss by approximately 454.3 kWh. Heat dissipation through water-cooled components is the most significant energy loss pathway of the EAF, with the lost energy reaching 8 000 kWh-10 000 kWh, accounting for 13%-18% of the total energy. The sensible heat loss of flue gas and dust is significantly and positively correlated with the hot metal ratio: the higher the hot metal ratio, the greater the flue gas energy loss, which accounts for 5%-10% of the total energy. The high-temperature thermal radiation generated from the bath, electrodes, and arcs is primarily absorbed by the water-cooled furnace walls and roof, while the external thermal radiation loss is relatively low, accounting for approximately 1.1%. The chemical heat of different scrap types is approximately 50.0 kWh/t; due to variations in slag carryover, volatile matter, and impurity content, the overall energy demand of scrap ranges from 351.5 to 424.8 kWh/t. Based on the staged energy loss characteristics and the energy supply-demand balance, the established model yields a proportion of 95.05% for data with calculation deviations within ±10 kWh/t, with an overall model error of less than 3%. The research findings provide a reliable theoretical basis and data support for intelligent optimization of the EAF power supply curve and for energy saving and consumption reduction.
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