电工材料电气绝缘全国重点实验室(西安交通大学),西安,710049
收稿:2026-05-31,
纸质出版:2026
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吴超, 王言鼎, 贾春, 等. 低温环境下电缆附件硅橡胶绝缘力学可靠性的影响机理[J]. 高电压技术, 2026,52(5):2261-2270.
WU Chao, WANG Yanding, JIA Chun, et al. 低温环境下电缆附件硅橡胶绝缘力学可靠性的影响机理[J]. 2026, 52(5): 2261-2270.
吴超, 王言鼎, 贾春, 等. 低温环境下电缆附件硅橡胶绝缘力学可靠性的影响机理[J]. 高电压技术, 2026,52(5):2261-2270. DOI: 10.13336/j.1003-6520.hve.20250417.
WU Chao, WANG Yanding, JIA Chun, et al. 低温环境下电缆附件硅橡胶绝缘力学可靠性的影响机理[J]. 2026, 52(5): 2261-2270. DOI: 10.13336/j.1003-6520.hve.20250417.
低温环境下电缆附件故障频发表明其界面力学可靠性存在不确定性。该文基于电缆附件用硅橡胶材料,测试了硅橡胶的低温结晶特性、在不同温度和变温(室温到低温)下的应力松弛特性,研究了低温环境下硅橡胶应变诱导结晶效应对其力学性能的作用机制,借助橡胶状态方程给出了变温下硅橡胶熵弹性的计算式,查明了低温下电缆附件用硅橡胶绝缘力学性能的演变机理。研究表明:应变诱导结晶效应会导致极端低温下的硅橡胶绝缘应力激增,结晶温度升高;给定拉伸率λ的硅橡胶在降温过程中的应力变化主要由熵弹性贡献;中高拉伸率(125%≤λ≤400%)下硅橡胶应力由Gough-Joule效应主导,其值随温度下降逐渐衰减,这正是低温环境下电缆附件界面压力不可靠的原因。数值计算结果也证明实际电缆附件界面压力在极端低温环境下会降至安全阈值0.1 MPa以下。研究结果对评估电缆附件用橡胶绝缘在低温下的力学可靠性具有一定的工程应用价值。
The frequent failures of cable accessories in low-temperature environments indicate uncertainties in the interfacial mechanical reliability. On the basis of silicone rubber (SiR) materials for cable accessories
we investigated the low-temperature crystallization characteristics and stress relaxation behavior of SiR under varying temperatures (from room temperature to low temperatures). The effect mechanism of the strain-induced crystallization (SIC) on the mechanical properties of SiR at low temperatures was analyzed. A calculation formula for entropic elasticity under temperature variations was derived using the rubber state equation
and the influence mechanism of low-temperature conditions on the mechanical properties of SiR insulation in cable accessories was elucidated. The results indicate that the SIC effect leads to a significant surge in stress within SiR insulation under extreme low-temperature conditions
accompanied by an elevation in crystallization temperature. The stress variation observed in silicone rubber under a constant tensile ratio during cooling is primarily attributed to contributions from entropic elasticity. At medium-to-high tensile ratios (125%≤λ≤400%)
the stress behavior of SiR is dominated by the Gough-Joule effect
which manifests as a progressive decrease in stress with decreasing temperature. This phenomenon is identified as the underlying cause of unreliable interfacial pressure in cable accessories operating in low-temperature environments. Actual calculations of interface pressure between cable and accessory have also confirmed that the interface pressure under extreme low-temperature conditions decreases below the critical safety threshold of 0.1 MPa. The research results can be used for evaluating the mechanical reliability of rubber insulation used in cable accessories under low-temperature environments.
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